Solar Trickle Chargers are small, low-current solar panels used for maintaining storage batteries for your vehicle or boat. Why will you need to maintain them?

All batteries lose charge over a period of time because of self-discharge. By using a trickle-charger, you can replace those lost power. This helps to extend the lifespan of your batteries and ensures you have a smooth start every time you turn the ignition. There is no fear your vehicle or boat won’t move after storing away for a long time.

Since we only need a small current to maintain the batteries, solar panels will be the ideal candidate. As long as there is sunshine, you can be sure your batteries can be maintained in top condition.

But not all solar panels can be used for this purpose. You have to make sure the trickle is large enough for your battery size.

First, you’ll need to find out how big your batteries are. This information is usually written at the side of the battery. If no information is available, try looking up the model on the Internet. Most of the time you’ll find what you want.

If your battery is rated at 100Ah and you estimate that it’ll lose 30% of its power every month, you can work out the power loss per day. (This is about 1% every day.)

Next, find out the sun hours you receive at your location. With this figure, you can divide the energy loss per day by the sun hours per day to determine how much current your solar energy panels need to generate.

If you’re lost, solar trickle chargers will usually have specifications that show you what battery size its suitable for. Have fun!

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Many appliances for RVs, boats and camping use 12VDC supply. When you are outdoors having fun, these appliances provide you with all the convenience and comfort. Here’s a list of such 12VDC appliances:

• Hair Dryer
• Heated Travel Cup
• Heavy Duty Metal Fan
• Wet Dry Vacuum with Gallon Canister
• “All Season” Heater/Fan with Swivel Base
• Crock Pot Slow Cooker
• Flexible Map Light
• Frying Pan
• Heated Fleece Blanket
• Portable Stove
• Rechargeable Flashlight with Adjustable Head
• SnackMaster Deluxe 12-Volt Family-Size Cooler/Warmer
• Digital/Electric Compass with Ice Alert
• et cetera…

I’m sure you’re familiar with these…

However there are times when the accumulators run empty just when you need to draw power from them. Thus a 12VDC solar panel will be ideal to ensure these appliances work at all times. With such nifty devices, these inconvenient moments will only be  memories.

During the day, solar panels will bring the accumulators to full charge. At night, power is drawn exclusively from the batteries. If you’re running some appliances only during the day, you may not need batteries… you can plug straight into the solar panels to power these appliances.

Many appliances do not really care if the power is clean, so you can also power most systems that require 120VAC using an inverter. Although you loose efficiency, it may be worth a try.

Let’s take a look at an example of what you can use for a 12VDC solar panel:

And this is how an inverter with 12VDC input will look like:

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12V Solar Panel

It is easy to build a 12V solar panel if you know how. This step-by-step guide is designed to teach you if you want to build one but are clueless on how to start.

This article also illustrates the sequence to building a 12V solar panel so you’ll have the least trouble.

After reading the 5 steps, I’m confident no matter how confused you are, you’ll be able to move along to begin designing your first photovoltaic panel:

Step 1 – Source for solar cells.

There are a total of 3 ways you can get a solar (photovoltaic) cell — you can buy them, you can salvage used or broken solar cells or you can even make them.

If you intend to use your solar panels for long, I recommend you buy them. Although they’re more expensive, they yield more power and can last longer. Thus you won’t need to make another solar panel a few years down the road.

If you intend to make a solar panel just for fun, you can join pieces of used or broken solar cells to make up a complete solar panel. They won’t be the most professional looking photovoltaic panels around, but who cares, they’re just for fun!

And if you feel more adventurous, you can even make your own solar panel by heating up copper plates to form cuprous oxide, which is a form of semiconductor by itself. These homemade solar cells are inefficient at best and only produce microwatts of power per cell. But if you’re just having some fun are feeling adventurous, why not?

Step 2 – Soldering the solar cells

To form a 12V supply, we have to solder the photovoltaic cells in series so they add up to 12V collectively. While many solar cells are rated at 0.5V each, you’ll have to check its specification before buying and using them. Some may not rated at 0.5V.

With 24 solar cells connected in series, we can easily make an array of solar cells that produce 12V supply.

However voltage is only part of the equation. We also have to consider the current output of the solar cells. With the correct voltage and sufficient current, we’ll have enough power to drive the application of your choice.

Step 3 – Pasting solar cells onto a substrate

After soldering the solar cells, you can prepare to paste them onto a substrate. Many hobbyists prefer to use silicone caulk to do this. However you’ll need to employ the correct technique to paste the solar cells using silicone caulk. Otherwise the cells may crack just after a short period of use.

Step 4 – Put the array of solar cells with a protective box

After the substrate is done, you’ll have to make a box to contain the substrate. This can be made of wood, plastic or metal. Each has its unique advantages and disadvantages.

The protective box is done last. This is because you can then be flexible to alter your solar panel design if you need to add more solar cells to the setup. This will free you from some worrying.

After the box is completed, you can hold down the substrate in the protective box using blobs of silicone caulk.

Step 5 — Cover the solar panel box

Finally, you’ll have to cover the box with a transparent plastic or glass. This will keep precipitation and dew from destroying your solar cells and metallic joints. Many hobbyists choose plexiglass because it’s not as fragile as glass. The choice is entirely up to you.

After completing these 5 steps, your solar panel is ready to produce electricity for you.

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