So how do you know if building a do-it-yourself solar panel is the right thing for you?

There are a few guidelines that can help you along. In this way, you won’t ever have to get into a project just to abandon it mid-stream.

You should build your own DIY solar panel if:

1. You are able to work with simple tools and have a weekend to spare

Thankfully, all it takes to build a reasonably sized solar panel are simple tools and a weekend. If you have browsed through the free book titled “How To Build A Solar Panel”, you’ll understand it doesn’t take much. (Download it now, if you haven’t…)

This assumes you have already gathered all your materials and have them cut to size. In fact, if you already had some DIY experience, you can even build a solar panel (not the complete set to power your entire home) in an afternoon.

However do note that integrating your inverter and the battery bank into your power system certainly requires planning and installation. And this takes up time as well.

2. You are not willing to invest much into a solar power generator

Cost is the main reason people build their own solar panels. This is understandable. You can easily burn at least $20,000 (depending on the size of your house) to install a solar energy generator. And things are not getting any cheaper…

With homemade solar panels, you’ll only have to part with a fraction of this cost. This means you’ll get your returns on investment sooner. And your home may be worth a lot more than it originally was without spending a ton of money. In some states, you can receive tax breaks just by using renewable energy like solar power.

In terms of dollars and cents, it certainly makes sense to build your own photovoltaic panels.

Of course, there is no point in starting a DIY project if you simply have no time or are totally uninterested in picking up even a screwdriver to put the solar panel frame together.

Needless to say, if you have spare cash (to the tune of $20,000) to burn, it can be quite fun to watch the contractors climb onto your roof to slap on a few pieces of solar panels while you sit at your garden with a can of beer in your hand.

Seriously, you have to take some time to decide for yourself if building homemade solar panels is for you. Otherwise you can start a DIY solar panel project and leave it uncompleted, shelving it for years in your garage.

Continue Reading:

1. Homemade Solar Panels
2. Sizing Your Solar Energy Panels – Part 3
3. Solor Panel Inverters – Synchronous Solar Panel Inverters

This is the third and final part of the “Sizing Your Solar Energy Panels” series. Have you done some calculations for your future solar power system yet? If you have been doing those mini exercises, you’ll most likely find a suitable solar panel for your home by now.

The next step requires us to find an appropriate-sized battery bank, inverter and charge controller. Let’s look at each of these:

1. The Inverter

The inverter you choose has to be sized according to the demands of the alternating current (AC) side of the circuit. Therefore you will choose a specification according to the loads in your house (with a little buffer in case you increase your loads over time). Pretty straightforward.

2. The Charge Controller

You’ll at least need a basic charge controller to begin with. Until you get fussy about how advanced you want this component to be, more affordable models will do just fine. You’ll need to get a specification that fits the output current (Amps) of your solar panel arrays. If you intend to scale up your solar power generator, you’ll do better with a larger charge controller with room to accommodate more solar panels than with two smaller-sized ones.

3. The Battery Bank

The size of your battery bank depends on how you want to use your solar panels. You can size your battery banks such that it can get you through thick clouds that pass by, or you can size them so you can get through three solid days of solar eclipse and a power outage at the same time. It really depends on you. But take note that over-sizing isn’t always realistic. You have to take into consideration the space they occupy and the how much they’ll cost you.

If your home is grid-tied, provided there aren’t frequent power outages, the size of your battery bank isn’t critical. Just size it to take care of cloudy days will do. You can still maintain your lifestyle by drawing power from the grid.

When you design your battery bank, you’ll have less power loss (through wires) if the voltage is higher. If you are able to design a 48-volt system, you can conserve more power than when you use a 24-volt or 12-volt system.

Continue Reading:

1. DIY Solar Panels — Charge Controller Basics
2. Sizing Your Solar Energy Panels – Part 1
3. Sizing Your Solar Energy Panels – Part 2

There are obviously costs involved in setting up residential solar panels. Today, we’re going to look at these and balance them up with the financial gains you’ll experience. It’s a busy day, so let’s get right in:

Cost #1: Equipment.

Equipment forms the largest part of the entire solar power setup. These are PV panels, inverters, battery bank, regulators, et cetera. Equipment cost can be spread out over time if you want to expand your solar power generator over time. Perhaps your goal is to be able to build up one more solar panel every weekend. Thus your cost really spreads out over time. It can really be less taxing on your wallet this way.

Cost #2: Installation

If you want to do the installation yourself, you won’t have to worry about this cost. But if you want to get a professional or contractor to do it for you, remember o budget for this as well.

Cost #3: Interest

If you took up a loan to pay for your PV panels and other photovoltaic components, the interest is going to build up and this must be factored into the overall cost as well.

Cost #4: Permits, Fees and Taxes

In some locations, you’ll need to pay for permits and fees when you install solar panels over your roof or on your property. Generally, most states let you install solar panels without imposing taxes on them. But be sure to check with your local authorities so you know if you need to pay for any taxes.

Cost #5: Clearing Refuse

If you need someone to clear out any refuse for you, you may need to pay for their service.

Now these are all costs…how about the benefits, I hear you ask. Well, here are the financial gains you’ll enjoy:

Benefit #1: Lower Energy Bills

The most obvious benefit is the reduced (or eliminated) electricity bills. If you are adding solar panels gradually to your collection of “solar harvesters”, your energy bills will gradually reduce and may finally be eliminated.

Benefit #2: Hedge Against The Rising Cost of Energy

The cost of energy is set to rise as inflation and scarcity forces its price upward over the long term. We all experience this effect — everything seems to get more expensive! Yet when you’re tapping energy from the sun, it doesn’t get more expensive then when you first bought the photovoltaic equipment. Therefore while the rest of the world pays for electricity through their nose, you can quietly enjoy cheap electricity using solar panels.

Benefit #3: Appreciation

The price of your property will probably appreciate because you installed an asset. Depending on the valuation, you may get back what you paid for. This mean you’re really using all the energy for free through the years. If you built your own residential solar panels, you’re definitely going to get back more than you invested in equipment and other photovoltaic components.

Continue Reading:

1. Benefits Of Using Residential Solar Panels
2. Why Are Solar Panels The Best Investment For Your Home?
3. Residential Solar Panels — Reducing Your Carbon Footprint

Let’s take a look at Synchronous Solar Panel Inverters…

2. Synchronous Solar Panel Inverters

Synchronous solar panel inverters are also called Grid-Tie Inverters. If you want to have a grid-tied solar power generator, a synchronous solar power inverter will suit you well.

This type of inverter takes the electricity generated by your solar generator and feeds it to the distribution panel in your home. The power is either used by the appliances at home or flows out to the utility grid. If you generate excess power, you are able to sell the energy to your utility company at the rate you’re charged.

When there is no solar energy available during cloudy days (and at night), the system seamlessly taps into the grid supply to make up the difference in power.

As such, you are able to use energy from the grid or from the photovoltaic panels. With this design, you will not need to worry about an increase in energy consumption. In case the solar panel system you design is a little too small, you can use the grid power to supplement your consumption.

Next, let’s go see what a Multifunction Solar Panel Inverter can do for us…

Click Here To Read More About Multifunction Solar Panel Inverters

Continue Reading:

1. About
2. Sizing Your Solar Energy Panels – Part 3
3. Solor Panel Inverters – Stand-Alone Solar Panel Inverters

In this article, we’ll take a look at how to fit solar panels to an existing DC ductless air conditioning unit.

The items you have to prepare for this project are as follows:

1. A DC ductless air conditioner
2. A battery bank
3. 48-volt solar panels
4. A charge controller

We have chosen a ductless air conditioning system because they are usually more efficient. Unlike spilt-unit systems, they do not require the refrigerant to be pumped through a distance, which requires more electricity.

In a solar powered system, we’ll want to be as energy efficient as possible. This will help us reduce the cost of electricity production.

Many air conditioners can be converted into a DC system. But it’s quite a hassle. So if you can, find one that accepts DC input. Most of these are manufactured for trains, trucks and containers. Different models are available that accepts 12-volts, 24-volts, 48-volts or 74-volts direct current.

The effectiveness of an air conditioner is measured in BTU/hr. Thus when you scout for one, remember to get a unit with suitable rating. For example, an 18,000 BTU/hr unit can effectively cool an 800 square feet space. Determine the area you need to cool, then estimate the rating you need for your air conditioner.

The number of PV panels required to run your air conditioning system will depend on its duty cycle. (i.e. the number of hours you’ll use your air conditioner every day and the length of time the compressor actually runs.)

For example, an office will probably require about 9 hours every day with the unit running about 50% each hour. This works out to a total of 4.5 hours of run time per day. With better insulation and less people in the room, the compressor will probably need to run only 30% of the time.

A typical system will require about 5 pieces of PV panels rated at 250W each. You’ll also need either 8 or 16 pieces of 6-volt deep cycle batteries rated at 160 ampere hour each.

In addition, you should plan for those time when there is no sunlight for a few straight days. A 48-volt (or whatever your system voltage is) power supply can help you cope with such events.

It is possible to use solar panels to run alternating current units. However there will be power loss as we convert DC to AC. As such we’ll require more solar panels than necessary. This is not advisable.

For better efficiency, it will be good to use a variable speed motor controller and a variable refrigerant-flow compressor. Unlike most air conditioners that simply turn on and off according to the feedback from its thermostat, these units adjust its BTU/hr output according to different requirements. Thus the motor runs continuously, but adjusts itself in response to a feedback mechanism.

The on-off cycle of many air conditioner units waste a lot of energy and this is unnecessary. It’ll be more efficient to run the compressor continuously but at a lower pace.

After choosing your air conditioner unit, the batteries and suitable solar panels to charge your batteries, you have to get a charge controller.

A charge controller allows your batteries to be recharged under stable voltage. Many models can cut off the input current to the batteries when they are fully charged. You have to pick one with the correct rating for your batteries in order for it to work properly.

Using your solar mounts, fix your solar panels on your roof or a site with no shading issues. Then use suitable wires to connect the solar panels to the charge controller, and from the charge controller to the battery bank.

After installing the air conditioner unit, make sure your batteries are fully charged before you turn on your system.

You may want to test your system so you know how long it can run during days when there is little sunshine. You’ll can disconnect the charge controller’s wires from the battery and run your air conditioner at full blast. Then measure how long it takes before the battery becomes almost empty.

With a solar powered air conditioner, you’ll save yourself a lot of money in utility bills while you enjoy the cool air during summer.

Continue Reading:

1. Sizing Your Solar Energy Panels – Part 3
2. Making A DIY Solar Powered Reading Lamp
3. How To Calculate The Wire Size Required For Making Solar Panels

You must use the proper wire size so electricity from your solar panels can reach its destination (like your battery bank) without severe loss of power.

A simple calculation will help you decide what wire size to use. A common standard for wire size is based on the AWG (American Wire Gauge).

Step 1: Decide on the voltage for your solar power system: 12, 24, or 48 volts

With lower voltages, you’ll require thicker wires. Recall:

Power = Current x Voltage

The power output remains constant. Therefore when voltage decreases, current increases.

Using thinner wires means you’ll have to spend less on cables. However this is not a great consideration if you do not have long cables to manage.

Do note that whatever voltage you decide on, the rest of your equipment (like charge controller and inverter) will also have to follow suit.

Step 2: Determine the maximum current (in Amperes) your solar panels will produce

You can get this figure from your datasheet. If you have built your own solar panel, you can first find out the maximum output current of each solar cell from its datasheet. Then calculate the resultant output current according to how you connect the cells together.

After you have got the maximum current rating for one solar panel, simply multiply it by the number of parallel-connected panels you have in the array.

Note: If you connect the PV panels in series, the voltage adds up. If you connect them in parallel, the current adds up while the voltage remains the same.

For example, if you have two 12-volt PV panels connected in series, the output voltage becomes 24 volts while the output current remains the same. If you connect these two panels (rated at 10 amps each) in parallel, you’ll get a current output of 20 amperes while its output voltage remains at 12 volts.

Step 3: Estimate the length of your cables

Estimate the distance between your solar panels and your battery bank (or wherever you want the cables to run to) in feet. Then add to this figure by another 5% to cater for loops and tiebacks, if needed.

Finally multiply this figure by 2 because one cable will run to the battery bank while the other will run back from the battery bank. (One positive and one negative.)

Step 4: Determine the allowable voltage drop across your cable

Power loss and voltage drops are unavoidable. For your initial calculation, you can simply use 3% as an estimate.

Eventually, you’ll have to use your voltage meter to measure the actual value across your solar panel array output and determine what’s allowable.

Step 5: Use the chart below to find out which wire you should use

First, you have to calculate the VDI value:

VDI = (Current x Distance) / (% Voltage Drop x Voltage)

Then compare this value to the table below to find the type of wire you should use.

For example, I have chosen a 24-volt system that gives me an output of 20 amps. My cables will run a total distance of 100 feet, to and fro. My allowable voltage drop is 3%.

Therefore my calculation will be:

VDI = (20 x 100) / (3 x 24) = 2000 / 72 = 27.8

Referencing the table below, I should be using a 2-gauge wire according to the AWG standard.

Note: Your max operating current must not exceed the max current ratings as stated in the table.

Continue Reading:

1. Sizing Your Solar Energy Panels – Part 2
2. Sizing Your Solar Energy Panels – Part 3
3. Homemade Solar Panels — Common Mistakes to Take Note Of When Building And Installing Photovoltaic (PV) Panels

In order to size your solar energy panels, you have to decide if you want a direct grid-tie system without batteries or not. If you do not want to use batteries, the size of your solar power generator will simply be what you can comfortably afford ($$). This will help you offset your energy bills, but you’ll have to draw power from the grid at night. Things will be rather different if you want to install an off-grid system with a battery bank.

Contrary to what most people think, step #1 to sizing your solar power system is to check if there is any energy wastage in your home — lights that remain turned on 24/7, pool pumps that keep running even during the night, heaters that never stop pumping hot air, et cetera. Only after you have eliminated these “leaks” can you determine how much energy (KWh) you use every day. Otherwise you’ll be spending lots of money on a larger-than-necessary solar power generator.

It’s easy to determine how much power you use on a daily basis. A quick glance at your utility bill quickly reveals the number. This is the result of those big power-sucking elements around the house. Some examples are your clothes dryer, water heater, air conditioning, refrigerators and heaters. Having your power consumption in mind, you’ll have to multiply it by a factor of 1.15 to correct for power loss through inefficiencies in the system. (Inefficiencies occur as a result of imperfect transmission through the inverter, cables and batteries.)

Even if you are not going to immediately build a solar energy panel now, it’ll be useful to go around your house to look for these energy vampires to slay. Before we go on to the next part of “Sizing Your Solar Energy Panels” series, please do this exercise. It’ll be beneficial to you in the long run and you’ll thank me for it.

Continue Reading:

1. Sizing Your Solar Energy Panels – Part 2
2. Sizing Your Solar Energy Panels – Part 3
3. Home Solar Power — Different Ways of Harnessing Energy From The Sun To Reduce Energy Bills

Are you ready for what Multifunction Solar Panel Inverters can do for you? Let’s jump right in…

Multifunction solar panel inverters combine the best from Stand-Alone Solar Panel Inverters and Synchronous Solar Panel Inverters. They are of course more expensive, but these are the best choice for your solar energy panels.

This type of inverter allows you to generate excess power to be stored in a battery bank. As such, you are able to use energy from the grid, from the solar panels or from stored energy in the batteries. You can even connect a standby generator to the whole setup. Let me illustrate…

During the day, solar energy panels supply your household appliances with power. At the same time, the battery bank is charged up to store energy for the night. If there is surplus electricity, they can be sold to your local power company.

By evening, the batteries will be charged up. At this time, the inverter provides AC power to the house from the batteries. If the batteries are flat, the inverter taps into the grid to charge the batteries and power up the house at the same time.

If a standby generator is used, the inverter will synchronize its power so it can be added to an existing source of power. Many multifunction solar panel inverters are not as efficient as synchronous inverters because the system must have a battery. However, they offer functions that grid-tied inverters do not.

Continue Reading:

1. About
2. Sizing Your Solar Energy Panels – Part 2
3. Sizing Your Solar Energy Panels – Part 3

A Small Solar Power Generator

If you’re thinking of making your own solar power generator, you may have heard how easy it is to throw some photovoltaic components together and start generating energy from the sun. Isn’t it?

Yet if you’re building a solar powered generator for the first time, I can almost guarantee you’ll make these 3 most common mistakes that most beginners (and even some experienced hobbyists) do not know about.

Mistake #1: Not Calculating the Number of Solar Cells and Battery Bank Needed

While this sounds like the obvious, a good proportion of us are guilty. Simply estimating the power and voltage generated by the cells will not do. Calculations and measurements need to be done…for everything. You’ll need to have sufficient solar cells. Battery banks also need to be large enough to store enough of these renewable energy so that it can power your appliances throughout the period of use. Everything needs to be calculated, even the wire gauge (size).

This is especially important if you intend to power your appliance throughout the night. A small initial effort (towards calculations) goes a long way to make sure your project doesn’t crash and burn mid-way.

Mistake #2: Using A Flimsy Solar Panel Casing

It is important to design your solar panel casing with proper dimensions according to your material selection. But most beginners do not have a proven design nor proper planning. As a result, many of these constructions end up being flimsy. And as you may already know, solar cells are brittle and easily broken if you do not handle them with care. If they’re mounted on a flimsy panel casing, they can be broken during installation — it is at this time when most handling (and knockings) occur.

Mistake #3: Not Vapor-Proofing Your Solar Panels

Most homemade solar panel projects break down due to corrosion and rust at metallic joints. This is especially apparent if you’re living by the sea or in a humid area. Reason: vapor seeps through many types of sealant through time and they stay in the interior of the solar panel. So it is important to use the correct type of sealant so vapor cannot seep through.

While there are many other pitfalls you’ll probably encounter while building your first solar power generation project, the above three are the most common among hobbyists.

Fortunately, many mistakes such as these can be avoided if you have an experienced hobbyist guiding you. A good alternative is a reliable, step-by-step construction guide. This can also help you avert mistakes that can potentially bring your solar power generator project to a grinding halt.

PS. As many “advanced” hobbyists have commented, they’re still referencing these manuals even after they’ve built a few successful projects over the years.

Continue Reading:

1. “Who Else Wants to Build DIY Solar Panels?”
2. Build Amazing Home Solar Power Systems Used by Families Who Don’t Want to Pay For Their Utilities
3. Do-It-Yourself Solar Panels – Electricity Conversion From Sunlight